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Forge FAQ (Important)
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Foe #1
User title: Appalachian-American
Member since Jul 2007 · 9 posts · Location: NE TN
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Subject: Forge FAQ
Compiled by foetusized from various sources on the internet and from personal experience, for this first draft.

Please post any additions to be added in this thread.

What is the Rio Forge?
The Forge was the last flash-memory digital audio player made by Rio before they left the DAP market.

Why would I want a flash-memory digital audio player?
A flash-memory player is solid state, which makes it more shock-proof than a hard-drive based DAP.  This, and the lighter weight, makes it more compatible with exercise and outdoor activity.

Does the Forge do gapless playback?
No.

What were the features of the Forge?
  • Up to 4.5 gigabytes of storage with optional SD card
  • 5-Band equalizer with several presets
  • Plays MP3, WMA, Audible, and has a FM tuner
  • Built-in mini USB connector
  • Mounts as USB mass storage device with a drive letter; users can drag and drop data and music files onto the player in Windows Explorer or included software
  • Runs on single AAA NiMH or alkaline battery
  • Windows and Mac compatible (the player itself is Linux compatible as well, but not the software)

What was included in the package with a new Rio Forge?
  • Carrying Clip with Armband
  • Sport Clip Earphones
  • 1 AAA Alkaline Battery
  • USB 2.0 Cable
  • Installation Disk, including manual
  • Quick Start Poster
  • Warranty Card

What models were available?
Initially, there were three Forge models: blue (512mb), silver (256mb), and red (128mb).  Other than flash memory capacity, the other difference is that the 128mb model didn't allow recording from the FM tuner.

What is the se510?
It is a 512MB Forge, without an MMC/SD memory slot nor an FM tuner, and with a light blue case.  It was released later as a budget model.

Can I really use 2GB and 4GB SD cards in my Forge?
The original specs only claimed support for 1GB SD cards, as that was the largest available at the time.  Many users have reported success with the larger cards, both name-brand & off-brand varieties.  The drawback with the larger cards is that it takes longer to integrate after changing content, and also to start up when there have been no changes.

Will I be able to upgrade my Forge with larger SD cards in the future?
4GB cards are the largest that can be made under the current SD standard.  There are extensions to the standard that will allow high density SD cards of 8GB and larger, but they most likely won't work in a Forge.

What batteries can be used with the Forge?
The Forge takes AAA batteries, and includes settings for alkaline and NiMH cells in the Setup menu under Power; it is best to change this to whichever type you are using.  I would guess that the new battery types being made for electronic devices (such as Energiser E2) would also work in a Forge.  Rechargeable alkaline batteries are also available (the writer uses Pure Energy brand that he purchased over the internet).

What firmware is available for the Forge?

How do I upgrade the firmware?
Download the program, install the software, run the program, and follow the instructions.  For best results, before you install new firmware:
  • remove any SD or MMC memory cards
  • back-up the content in the internal memory (it will be lost)
If you have problems, consider:
  • re-formatting the internal memory, and also the external memory card before it is reinserted
  • Making sure you have a fully charged battery in the Forge
  • Trying a different computer or USB cable
  • Installing a different version of the firmware of those offered above
  • Forcing the player into "UPGRADER" mode by turning it on with the menu button held down, before flashing firmware

I need a manual.  Where can I find a copy?
http://www.digitalnetworksna.com/support/rio/downloads/For…

I'd like to buy a Forge.  Where can I get one?
S2G, the authorized repair center for Rio products, sells reconditioned Forges on their site http://system.s2gstore.com/site/RioAudio/index.htm.  The larger capacity Forges they have for sale (1GB and 4GB) have been probably been upgraded with an SD card.  Accessories such as replacement armbands are also available from S2G.  Forges are available with the full set of accessories or the Forge alone.
S2G has also been selling Forges (without accessories) on ebay at a buy-it-now price that is less that on their web site: S2G eBay Store.  Or course, there are also used Forges (in various states of operation) and the occasional new-old-stock Forge from other eBay sellers.
"Just like I knew what I was doing" -- Foe
[Image: http://www.denness.net/rpis/u/foetusized/s/3/]
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Foe #2
User title: Appalachian-American
Member since Jul 2007 · 9 posts · Location: NE TN
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Subject: Problems and Troubleshooting
Reserved for future content, including
  • Solutions to firmware upgrading problems, to be moved from above
  • Volume switch problems, including disassembly instructions
  • The dreaded "UPGRADER" message

In the meantime, see:
http://riovolution.com/index.php?showtopic=17828&view=… - Troubleshooting list from mindseye over at Riovolution.com
http://www.rkawakami.net/rio/cali/index.html - How to take apart a Cali, with information about parts for the volume switch, which also seems to apply to the Forge.
http://support.rioaudio.com/index.php?_m=knowledgebase&… - Rio Forge Knowledge Base
"Just like I knew what I was doing" -- Foe
[Image: http://www.denness.net/rpis/u/foetusized/s/3/]
This post was edited 2 times, last on 2008-02-17, 11:47 by krazykit.
Edit reason: fixed the riovolution.com url, as forums- is gone.
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crunchyfrog (Moderator) #3
User title: Karma Police
Member since Jul 2006 · 357 posts · Location: DC
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Nice job so far.  Perhaps this thread might be useful in the troubleshooting section?  Also, I wouldn't just link to the old site if I were you, I'd copy the relevant content over here in case the old site ever goes bye bye, or gets hijacked (again) by a thread-deleting asshat. Just a thought.
...because I am not a Special Snowflake.
awesley #4
Member since Dec 2007 · 35 posts · Location: Iroquois Heights, MI
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In reply to post #2
Subject: Fixed a Forge
I purchased a 512 meg Rio Forge as is and got it working.

Here's the story.

Symptom:
512 meg Rio Forge displays this when turning on:

Internal Memory
Unknown format
Attach USB and
  reformat.

Researched and found this page:
http://support.rioaudio.com/index.php?_m=knowledgebase&…

FORCING UPGRADER

- Disconnect player from PC
- Press and hold MENU
- Press the POWER while holding the MENU button
- Player will display UPGRADER on screen
- Release MENU button
- Download the latest version of the firmware for your player and upgrade the unit. 

 ---------------------------------------------------------------------------------- 

I tried to follow the above steps.  Powering on while holding the menu button would
show UPGRADER very briefly and then the unit powered off.

I attached the Forge to the PC with the USB cable and tried to flash the player, using
forge-3.04.exe (The Developer's Cut).  No luck.  The software said there were no devices
attached.  I exited forge-3.04.

I powered off the Forge, leaving it hooked up to the PC. 
Next, I pressed the menu and held it in while turning the power on.
The display showed UPGRADER.
I ran forge-3.04.  It showed the Forge connected, with version 0.0 of firmware.
I flashed the player.  The software displayed the message
 "The upgrade has been applied successfully.  Phew!"

Meanwhile, the Forge displayed message that showed the update was occurring.

Success!
I tested the unit by transferring six songs to the internal memory via Windows Media Player.
vermontlau #5
Member since Jul 2008 · 4 posts
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In reply to post #2
Subject: firmware update site no longer available
1. The site listed for the wonderful Developer's Cut software (http://www.content-type.com/1885728727/forge-3.04.exe.htm) no longer is available. Does anyone know of another site?

2. My Rio Forge 512 stopped being recognized by my computer and it will only start in the Upgrader mode. Can someone tell me what I should do? I'm not stupid with computers but I know nothing about these players.

Thanks for any assistance!
epithetless #6
Member since Sep 2006 · 197 posts · Location: Boston, Mass
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For #1, this was just posted by defector in another thread:

Quote by defector:
http://www.trekstor-uk.co.uk/beta/forge-3.04.exe

Hopefully this is what you want.   :cool:
exift #7
User title: Jack of all trades, Master of none
Member since Oct 2008 · 2 posts
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Quote by epithetless on 2008-07-02, 15:01:
For #1, this was just posted by defector in another thread:


This secondary listing also now appears to be a dead link. Does anyone know where else I might find a copy of the Developer's Cut v3.04 for the Rio Forge? Thanks in advance.
Insert witty remark here.
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M0tah #8
Member since Dec 2007 · 85 posts
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Here you go. :)
This post was edited on 2009-06-11, 09:42 by M0tah.
exift #9
User title: Jack of all trades, Master of none
Member since Oct 2008 · 2 posts
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Quote by M0tah on 2008-10-03, 12:45:
Here you go. :)

Thank you very much for the speedy reply and link. I just picked up a refurb Forge from S2G to upgrade from my Rio S35S and could not track down the firmware update/upgrade anywhere else.
Insert witty remark here.
vermontlau #10
Member since Jul 2008 · 4 posts
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Subject: Forge not recognized by Windows: can't upgrade
I've used this wonderful bulletin board before when my Forge has, for no apparent reason, entered the upgrader mode. I have been able to re-install the developer's cut and solve the problem. However, this time, my Forge is stuck in upgrader mode--nothing I do will get it to move on--and my Windows (XP) sees the drive, but won't recognize that there's anything there so I can't download and re-install developer's cut. How do I get out of this and get my Windows to see the inside of the drive so I can download? When I try to download, Windows tells me "please insert a disk into drive E." Thanks for any assistance.
defector #11
User title: Keeping the empeg code alive
Member since Nov 2007 · 145 posts · Location: Cambridge, UK
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The 'UPGRADER' screen appears as a unloaded MSC drive so that part is correct. So what happens when you run the upgrader program when the Forge is like this?
vermontlau #12
Member since Jul 2008 · 4 posts
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I'm sorry, but I don't know what you mean. When I'm asked to save the developer's cut software, I can't do it because my computer won't recognize that there's anything in the drive. So I can't save it to the drive. Am I missing something really basic here?
Thanks....
vermontlau #13
Member since Jul 2008 · 4 posts
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Do I save it to my hard drive and then load it onto the Forge? Sorry for such stupid questions...
magundy #14
Member since Jan 2009 · 2 posts
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Save the firmware software onto your hard drive.
Run the program.

Here is a link.
http://www.digitalnetworksna.com/support/rio/pro…?prodID…
Same Firmware for ALL versions of the RIO Forge.

When the Rio shows UPGRADER, it has erased the current firmware,
and you will NOT be able to access the internal memory from your computer until
after you have installed new firmware.

Hopefully installing firmware will solve your problem.

I have had a three RIO's show the upgrader message.
Two were accidently set into Upgrader mode.

The third is stuck in UPGRADER and has not responded to dozens of attempts to upgarde the firmware.
Each attempt I get
"The upgrade has been applied successfully. Phew!"
but
the Rio immediately reboots and goes straight back to the upgrader message.
Tried all versions of firmware with no success.
I was able to successfully install firmware on 12 other Rio Forge's (today) so it isn't a problem with my computer.

any suggestions?
awesley #15
Member since Dec 2007 · 35 posts · Location: Iroquois Heights, MI
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Subject: Forge developer's cut
Hi everyone.  Needed to reflash a forge.  All of the links for the developer's cut listed above seem to be dead.

I found this one via wikipedia:
  http://www.microchipc.com/wiki/rio_forge/forge-3.04.exe
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